110V/220V AC input motor controller with hall sequence self-adapting speed open-loop/closed-loop control mode.

110V/220V AC input BLDC motor driver with hall sequence self-adapting, PWM & analog voltage speed control.

Safety Warning:

 Installed on a non-flammable metal frame to prevent the instruation of dust, corrosive gases, conductive objects, liquids and flammable materials, and maintain good heat dissipation conditions;

 Protects the drive from shocks;

 Do not connect the power input cable to the output U, V, and W terminals;

 Please confirm whether the input power supply voltage of the main circuit is within the allowable operating voltage range of the driver;

 Do not arbitrarily test the high voltage resistance and insulation performance of the driver;

According to the illustrated method, correctly connect the power wires, motor phase wires, Hall signal wires and control signal wires, and note that the sequence of UVW must be consistent;

 Please have a professional electrical engineer carry out the wiring operation;

 Before wiring, please confirm that the input power supply is in the state of being cut off, and the wiring and inspection must be carried out after the power supply is cut off and the driver LED indicator is off;

 When plugging and unplugging the terminal blocks of the driver, make sure that the driver indicator light is off before proceeding;

 It is strictly forbidden to touch all terminals during power-on operation;

 If the Hall phase sequence is incorrect or the Hall phase sequence self-learning is not carried out, the motor cannot run normally, and if the VSP/PWM input instruction is too large, the driver will be damaged.

 It is not allowed to remove the circuit board and heat sink connections or modify them;

 The driver signal ground (common ground) is not zero potential, and it needs to be isolated when connected to any other facility, unless the connected facility ground is floating grounded, otherwise it will cause a short circuit and damage the equipment;

Note: This error may cause damage to the device!

Danger: Indicates that the operation error will cause damage to the device and may endanger personal safety!

Features:

◆Hall/Sensorless working mode, support Hall phase sequence self-learning;

◆Support speed open-loop/closed-loop control mode;

◆Acceleration and deceleration time can be adjusted;

◆Speed regulation mode: 0-5V voltage/PWM duty cycle/serial communication port;

◆start-stop control signal, direction signal, speed feedback FG output;

◆ Hardware self-test, over-current, short circuit, over-voltage, under-voltage, locked-rotor, over-temperature and other protections

◆Current clamping function;

Port description:

Feature description

Select the speed regulation mode(VSP)

1.It can be connected to analog voltage or PWM signal

2. Analog voltage input, inout range 0-5V, 0.5-4.5V indicates 0-max speed, when it is lower than 0.5v, the speed is 0, and when it is higher than 4.5V, the speed is the maximum it can be connected to the potentiometer for speed regulation, it is recommended to use 5-10K resistance, and the two ends of the potentiometer are connected to +5V and GND terminals respectively. The potentiometer is terminated with a VSP in the middle,

3. PWM signal input, enter a range 0%-100%, 10%-90% means 0-Max speed. Below 10%, the speed is 0, Higher than 90%, the speed is maximum. PWM the recommended frequency of the signal 500Hz-10KHz, too high will result in reduced accuracy, and too low will result in counter overflow errors.

Speed signal output(FG)

The drive provides a motor tachometer pulse signal, which is proportional to the motor speed.
Rotational speed calculation: motor speed (RPM) = 20×F÷N
F = The frequency on the FG terminal is actually measured with a frequency meter, in Hz
N = number of pole pairs of the motor (2 pole motors N = 2, 4 pole motors N = 4, and so on)
For example, if the user chooses a 2-pole motor, then: when the measured
FG signal is 500Hz, the motor speed = 20×500÷2=5000 rpm.

Motor forward/reverse rotation(F/R)

By controlling the conversion of the F/R high (or not) and low level of the terminal, the forward and reverse rotation of the motor can be controlled.
Note: In order to avoid huge impact on the motor and mechanical equipment, before changing the F/T signal, be sure to reduce the motor to a
certain speed (according to the actual working conditions) or even stop the machine to avoid damage to the equipment.

Start/stop signal(S/T)

By controlling the conversion of the S/T high (or not) and low level of the terminal, the motor can be started/stopped. When the S/T is low, the motor runs, and when the S/T is high (or not), the motor stops.

Wiring diagram

LED indication

Fault action

Installation dimensions

                                                                                       DH-BLDM2202TD

                                                                                DH-BLDM2205TD

Parameter configuration

This drive supports two ways to configure the parameters:

1. For the communication method, please refer to the DH-BLD-SixStepDualMode Communication Protocol, which will not be introduced here.
2. the Debugging panel, which is highlighted here;

Number: P-000
Function: Select the parameters displayed on the main interface, such as setting 1, and the main
interface will display the motor start phase filtering parameters;
Number: P-001
Function: Motor start phase filtering, only useful in no Hall mode, range 0-4095, generally
speaking, the faster the motor speed, the greater the value needs to be set, the value should be
less than the motor running phase filtering;
Number: P-002
Function: Motor runs phase filtering, useful only in Hall-free mode, range 0-4095;
Calculation formula:
The motor runs with phase filtering ≈ 0.1× maximum speed (RPM) × pole pairs
Number: P-003
Function: Motor start duty cycle, useful only in Hall-free mode, range 0-3000;
Parameter: P-004
Function: Acceleration, range 0-3000;
Parameter: P-005
Function: Deceleration, range 0-3000;
Parameter: P-006
Function: Current limit, range 0-4095;
Calculated as current limit setpoint = limit current in amps×533.59
Calculation formula:
Parameter: P-007
Function: Overvoltage protection, range 0-4095;
Calculation formula: Overvoltage protection setpoint = Overvoltage voltage (unit: volts) × 8.22

Parameter: P-008
Function: Restart voltage, range 0-4095;
Calculation formula: Restart voltage setpoint = Restart voltage (unit: volts) × 8.22
Parameter: P-009
Function: Under-voltage protection, range 0-4095;
Calculation formula: undervoltage protection setpoint = undervoltage voltage (unit: volts) × 8.22
Parameter: P-010
Function: Overload current protection, range 0-4095;
Calculation formula: overload current protection set value = Overload current (in amps)×533.59
Parameter: P-011
Function: Acceleration and deceleration time period, range 0-32767;
The larger the acceleration and deceleration time period, the longer the acceleration and
deceleration time, and the acceleration and deceleration time ≈ acceleration and deceleration
×0.1875 (seconds)
The accurate time calculation is more complex, including the downtime, start preparation time,
start time, start duty cycle and other parameters, the open-loop and closed-loop calculations are
different, the above is the open-loop control calculation;
Parameter: P-012
Function: motor rated voltage, range 0-4095, if the power supply voltage is higher than the set
voltage, the driver will chopper control the voltage;
Parameter: P-013
Function: Delayed commutation of motor, range 0-2048, with Hall mode for delayed
commutation, 0-2048 for 0-30 degree electrical angle
Parameter: P-014
Function: Speed Loop Proportional Gain, Q10 Format, Range 0-65535, Works Only in Speed
Closed Loop Mode;
Parameter: P-015
Function: Velocity loop integral gain, Q10 format, range 0-65535;
Parameter: P-016
Function: velocity scalar protection value, range 0-65535, function in Hall mode, used for motor
operation fault diagnosis, the value must be greater than the calculated value at the highest
speed operation
Speed scalar = speed refresh cycle× number of pole pairs of the motor × maximum speed (RPM) ÷
160000
Parameter: P-017
Function: Velocity subdivision, range 1-256, only works in velocity closed-loop mode;
Parameter: P-018
Function: Max Speed, Range 0-65535;
Parameter: P-019
Function: Speed refresh cycle, range 0-65535;
Speed refresh period (unit: seconds) = Speed refresh cycle setting value÷ 16000
Parameter: P-020
Function: Hall phase sequence learning, range 0-65535;set to non-0, driver self-learning to signal
phase sequence, set to 0, it does not work;

Parameter: P-022
Function: Hall phase sequence learning duty cycle, range 0-600;Functions in Hall-free mode;
Parameter: P-023

Function: Function selector switch, range 0-65535;

Each one represents a function, as description below:

1 - Enable, 0 - Disable, X - Unused;
D[0]:After the motor stops running, it automatically clears the stalled, start-up and operation
faults in 1s;
D[2]:Temperature sensing, which only works on models with hardware that support temperature
protection;
D[5]:Valid only in Hall-free mode;
D[6]:0 - No pre-positioning required, 1 - Pre-positioning before motor starting, only valid in Hall
no mode;
D[7]:0 - Electronic brake off, 1 - Electronic brake on, only valid in non-Hall mode;
D[14]:0-normal speed measurement;1-reverse speed measurement direction;
D[15]:0-speed open-loop;1-speed closed-loop;
Number: P-024
Function: temperature protection threshold (unit: Celsius), allowable setting range: 20-100;
Number: P-025
Function: Freewheeling Filtering Velocity Threshold (RPM), range 0-65535;
Parameter: P-026
Function: Maximum rate of change of freewheeling filtering back EMF, range 0-65535;
Parameter: P-027
Function: Back-EMF waveform characteristic threshold, range 1-4095;
Parameter: P-028
Function: Drive Downtime, Range 0-65535;
Drive Downtime (in seconds) = Drive Downtime Setpoint ÷ 16,000
Parameter: P-029
Function: Drive boot preparation time, range 0-65535;
Drive boot preparation time (unit: seconds) = Drive boot preparation time set value÷ 16000
Parameter: P-030
Function: Drive boot time, range 0-65535;
Drive boot time (in seconds) = drive boot time set value ÷ 16000
Parameter: P-031
Function: Vibration Detection Filtering Constant, Range 0-65535;

Parameter: P-032
Function: Locked-rotor detection filter constant, range 0-65535;
Parameter: P-033
Function: Minimum speed during start-up, range 0-65535;
Parameter: P-034
Function: Maximum speed during start-up, range 0-65535;
Parameter: P-035
Function: Minimum speed during operation, range 0-65535;
Parameter: P-036
Function: Maximum speed during operation, range 0-65535;
Parameter: P-037
Function: Hall phase sequence learning commutation time, range 0-65535;
Hall phase sequence learning commutation time (unit: seconds) = Hall phase sequence learning
commutation time setting value÷ 16000
Parameter: P-038
Function: Zero threshold for back EMF, range 0-2048;
Parameter: P-039
Function: Motor positioning duty cycle (no Hall mode), range 0-3000;
Parameter: P-040
Function: Open Loop Start Commutation Time (No Hall Mode), Range 0-65535;
Open-loop start-up commutation time (unit: seconds) = open-loop start-up commutation time set
value÷ 16000
Parameter: P-041
Function: Motor positioning time (no Hall mode), range 0-65535;
Motor positioning time (unit: seconds) = motor positioning time setting value÷ 16000
Parameter: P-042
Function: serial port communication cycle (unit: milliseconds), range 0-65535;
Parameter: P-043
Function: Temperature sampling ADC zero drift, range 0-65535;
Parameter: P-044
Function: FG output signal frequency division multiple, range 0-65535;
Parameter: P-045
Function: Cooling fan opening temperature (unit: set degree), range 10-100;
Parameter: P-065
Function: Temperature (unit: Celsius), read-only;
Parameter: P-067
Function: Voltage Command ADC Sampling, Read-only;
Parameter: P-075
Function: Temperature ADC sampling, read-only;
Parameter: P-090
Function: parameter saving, 1-save 0-do not save;
Parameter: P-099
Function: Factory reset, 1 - factory reset 0 - does not work;